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ONE STOP SERVICE POLICY
Product
development
Mold maintenance
Injection molding
Electro
plating
Painting
Assembly
Inspection
MES SYSTEM IN PLACE
DESIGN AND
DEVELOPMENT
PRODUCT DESIGN PROCESS
- Prevention of failure through DFMEA
- Standardization and utilization of common design
- Product design considering plating characteristics
- Sensitive engineering design for better design quality
- Structural design for better endurance quality
DEVELOPMENT (PRODUCTS/MOLDS)
PROCESS
- Quick response from design review to mass production
- Early review on establishment of FMEA and 4M
system for mold development
- Quick response for customers and optimized
development of products/molds through standardized systems for design, QC and manufacturing
INJECTION
MOLDING PROCESS
INJECTION MOLDING PROCESS
- Specialized technology considering characteristics of plating/painting
- Digitalization of track records and performance data through POP SYSTEM
- Utilization of injection molding machines of various capacity
→ producing injection molded products of various shapes and types
Injection molding machines of GUMMOON
Type
Small-sized
Capacity (ton)
70~220
Unit
14
Large-sized
450~2,000
29
Total
43
ELECTROPLATING
PROCESS
ELECTROPLATING PROCESS
- Improved corrosion resistance through micro-porous technology
- Application of various techniques per plating line
(Satin, White trivalent Cr, Black trivalent Cr, Hexavalent Cr)
- Automation manufacturing line established
- Digitalization of track records and performance data through POP SYSTEM
- PILOT LINE at each plant → plating quality stabilization
- Capable of designing/manufacturing racks → plating quality improvement
POP SYSTEM - FLOW (Point of Products System)
Control Room
Plating Line
Pilot Line
PAINTING
PROCESS
PAINTING PROCESS
- Automation line established for glossy(body color) and matte(masking) painting
preparing image.
ASSEMBLY PROCESS
ASSEMBLY/PACKAGING PROCESS
- CELL manufacturing lines established for multi-product production
- Strict product shipping inspection system at various stages by operators and inspectors
- ANDON System to detect and take actions against defective parts
- Digitalization of track records and performance data through POP SYSTEM
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